Quality Control (QC)

Quality Control

Activities of the Quality Control Department

1. Control of Raw Materials and Incoming Materials:

   • Inspecting the quality of raw materials such as sand, binders, metals, and additives.
   • Ensuring that materials comply with standards and technical specifications.

2. Production Process Control:

   • Monitoring all casting stages, including mold preparation, melting, and cooling.
   • Controlling temperature, melting time, and technical parameters to ensure quality.

3. Inspection of Produced Parts:

   • Conducting Visual Inspections to check for surface defects such as cracks, cavities, and irregularities.
   • Measuring and controlling the dimensions of parts using precise instruments (e.g., calipers, gauges).

4. Identification and Analysis of Casting Defects:

   • Identifying common defects such as gas porosity, shrinkage, hot and cold cracks.
   • Providing analytical reports and recommending corrective actions.

5. Final Product Control:

   • Inspecting and approving products before they are sent to customers.
   • Ensuring that parts comply with customer standards and requirements.

6. Quality Documentation Management:

   • Recording test results, inspection reports, and related documentation.
   • Maintaining quality records for process analysis and improvement.

7. Providing Feedback to the Production Department:

   • Reporting quality deviations to the production team.
   • Collaborating to improve processes and reduce waste.

8. Monitoring Quality Control Equipment:

   • Calibrating and maintaining measuring and laboratory tools.
   • Ensuring the accuracy and reliability of inspection equipment.
   • Providing quality reports on products to customers.
   • Addressing customer complaints and feedback regarding product quality.